Highlights:FRP Composite Engineer (Fiber Reinforced Plastic Composite Engineer) Quality Assurance Engineer Certified Expert Composite Engineer by Suzlon Blade Technology, Netherlands. Awarded (Silver Award) for the best Performance by Suzlon Energy Limited

Skills:Fiber Reinforced Plastic (FRP) Engineer, Quality Assurance Engineer

Goal:Seeking assignments in QA/Production/R&D work with a leading FRP/GRP Composite Company of high repute

Certification:Polymer Engineer Expert Composite Engineer

Honor:Best Performance Silver Award by Suzlon Energy Limited.

Oxo-biodegradable Plastic Technologist 02/2012 - current
Ecopolymers, Sharjah, Sharjah United Arab Emirates
Industry: Plastic Manufacturing
Oxo-biodegradable Plastic Technologist FTIR Testing XRF Testing Agieng Analysis Customer Complaint handling Technical Assistance to customers/factories
Product Handled: Oxo-biodegradable plastic additive Key Deliverables: ? Provide Technical supports regarding Oxo-biodegradable Plastic Technology. ? Recommending proper range of oxo-biodegradable additive for the specific polymer type (eg. LDPE, HDPE, PP etc.) to make it as a biodegradable plastic products. ? Assist in Sales and marketing of Oxo-biodegradable plastic additive and polymer master-batches. ? Technical support to Customers, Sales and Marketing departments. ? XRF Analysing: Testing the plastic products to find out the level of oxo-biodegradable additive pro-degradant. ? FTIR Analysis: Co-ordinating with UK laboratory for the FTIR testing of biodegradable plastic additive for the degradation and shelf life test. ? Participating in International and National Exhibition to promote the sales. ? Preparing monthly sales report and sales forcast. ? Managing the delivery schedule and delivery at the time without failure. ? Preparing sales forecast and pricing ? Testing of oxo-biodegradable plastic for degradation, bio-degradation and eco-toxicity as per UAE 5009/2009, ASTM 6954& BS 8472. ? Providing technical information to the customers/factories for the manufacturing of oxo-biodegradable plastic products. ? Co-ordinating the customers in registration of the factories for ECAS (ESMA) for oxo-biodegradable plastic products manufacturing and distribution. ? Trouble shooting the polymer processing- oxo-biodegradable plastic production. ? Managing Customer complaints. ? Providing service for the customers to use oxo-biodegradable plastic products. ? Technical assistance for the factories to convert their normal plastic to oxo-biodegradable plastic product. ? Technical documentation. ? Providing Technical Training to the customers/sub-distributors regarding the oxo-biodegradable plastic additive, process and products. ? Technical Assistance to sub-distributors of oxo-biodegradable plastic additive, regarding the additive, process and bio-degradable finished products. ? Testing the oxo-biodegradable polyolefin product for Food Contact Approval (FDA). ? Recommending proper grade of master-batches for plastic products by analyzing. ? Assist in development of new grade of colour/white/black master-batches, as per the customer requirements.--
Quality Assurance Engineer 01/2011 - 01/2012
Global Blade Technology, Baroda, Gujarat., Baroda, Gujarat. India
Industry: FRP Composite Plastic Manufacturing
Worked as FRP Composite Engineer in Quality and Project department.
Product Handled: Wind Rotor Blade (FRP Composite) Key Deliverables: ? Planning and Implementing the FRP composite manufacturing facility from scratch (i.e Laboratory, Moulds, Plugs, serial production etc) for new customers ( Wind Blade Manufacturing projects). ? Incoming raw material Inspection (Epoxy resin, hardener, Glass fabrics, PVC Foam, PS Foam etc.) ? In-process inspection: Resin mix, Process environments monitoring (Relative Humidity and Temperature), Vacuum level for Resin Infusing the parts. ? Tooling activity: Plug and mould manufacturing. ? Check the plug/mould frame level with Dumpy Level. ? Plug manufacturing inspection ? Preparing Technical documents- Process specification, Production manual, Blade Repair Manual, Quality Assurance Plan for in-process, QCP for Incoming goods etc.. ? Vacuum leakage detection using Leak detector during Infusion Process. ? Inspecting the Resin Infusion Process parameters like resin flow control, monitoring and controlling the system temperature, Maintain the exothermic temperature during infusion process. ? Evaluate the curing parameters like the temperature of curing and duration of curing. ? Cross check the curing using Tg Analysis using DSC (Differential Scanning Calorimeter) ? Maintain Process Routine Chart ? After curing the parts, Check for any defects ? Prepare defect repairing proposal using different repairing process like Vacuum assisted Resin Infusion, Hand lay-up process, Vacuum bagging process etc.. ? Trouble shooting the process for any non-conformities/ deviations. ? FRP Coating Check: Viscosity, DFT, Gloss etc. ? Monitor and maintain the calibration of all the instruments which is using in the process. ? Based on the process requirements, Design a new Plant Lay-out. ? Vendor developments for different types of raw materials which is suiting the process. ? Product Inspection-FRP Composite ? Setting up a new Laboratory for Quality Inspection of the wind blade. ? Implementing new improvements in the existing process. ? ISO activities.--
Sr. Quality Assurance Engineer 01/2006 - 01/2011
Suzlon Energy Limited, Gujarat, Gujarat India
Industry: FRP Composite Plastic Manufacturing
FRP Composite Manufacturing and Inspection Quality Assurance activities Incoming/Inprocess/Final Product Inspection QMS activities ISO activities
Product Handled: Wind Rotor Blade (FRP Composite) Key Deliverables: ? Raw Material Inspection as per QCP: Epoxy resin, PVC/SAN foam, Glass matt, etc. ? Reinforcement Lay up: Checking the reinforcement’s lay-up prior VARIM. ? Resin Infusion Moulding Inspection (VARIM): Vacuum level, Resin flow control, exotherm temperature monitoring and control, Curing temperature& time check. ? Vacuum Leakage detection and preventing during infusion process. ? Defects Inspection and repairing (using Hand lay-up, Vacuum Bagging, Local RIM method) ? Tg (Glass Transition Temperature) Check to ensure the curing of FRP laminate, using Differential Scanning Calorimeter (DSC). ? Final inspection of the Wind Blade along with third party surveyor (of Det Norske Veritas-DNV) for final approval. ? Flatness Check of the root flange using Easy Laser Instrument. ? Process/Product non-conformity analysis (Root cause/CAPA) ? Implementing improvements in the existing process for the product quality improvements and cost reduction. ? Assessing the performance of the vendors based on various criteria such as percentage for rejections, quality improvement rate, etc. ? Planning & carrying out Process Audits at both costumers and third party end. ? Providing technical guidance to the vendor team, guiding them on resolving performance bottlenecks. ? Using SAP R3 QM Module, documenting the inspection results, non-conformity reports, etc. ? ISO activities like conducting internal audits, imparting in external/customer audits, instrument calibration etc.. ? Implementing 5S activities. Highlights: ? Efficiently worked as the SBT(Suzlon Blade Technology) authorised Expert Engineer_Composite: o Non-conformity analysis, preventive and corrective action. o Providing repair procedure for the defects in the product and giving approval of final repair in co-ordination with SBT (Netherlands). ? Bagged the Best Performance Silver Award for the year 2006-2007 at Suzlon Energy Ltd, Bhuj, and Gujarat. ? Proficiently reduced product Non-Conformities from 12 to 4 numbers per blade. ? Major involvement in achieving Zero Defect Wind Blade. ? Successfully involved in GL and ISO certification of the product. ? Worked as the Process Failure Mode Effect Analyst (PFMEA) and Red Cross Certified First Aider.--

Mahatma Gandhi University 03/1999 - 03/2003
Kottayam, Kerala, India
Degree: Professional Degree
Major:Polymer Engineering
Minor:Science
Polymer Engineering Plastic Technology Fiber Plastic Composite Technology(FRP Composites) Polymer Testing Rubber Technology

Muhammed Palliparambath FRP Composite Engineer